Keep Your BP555e Sealing Fast and Secure
The E555-007-01 Top Heater Assembly is a critical replacement part for Better Packages BP555e series water-activated tape dispensers, designed to restore fast, reliable tape adhesion on every carton you seal. By heating the glue on your gummed tape, the top heater helps the adhesive penetrate the carton surface quickly and create a strong, tamper-evident seal.
What the Top Heater Does
The top heater assembly warms the glue on reinforced and non-reinforced gummed tape as it passes over the moistening brush and into the carton. This extra heat helps:
- Speed up tack time so tape grabs and holds faster, especially in cooler or drafty environments.
- Improve penetration of the adhesive into carton fibers for a stronger, longer-lasting seal.
- Reduce popped seams and rework caused by under-activated glue or marginal box quality.
If you notice tape lifting at the edges, poor adhesion on recycled cartons, or more open boxes at the end of the line, both the moistening brush or a worn or failed top heater is often the cause.
When to Replace the Top Heater
Replace the E555-007-01 Top Heater Assembly when you see:
- Tape not bonding well even with fresh water and clean brushes.
- Inconsistent seal quality from one carton to the next.
- Visible damage, corrosion, or burn marks on the heater plate.
Regular replacement keeps your BP555e running at peak performance and protects the investment you have in product and freight by reducing shipping damage due to failed seals.
Service Tips:
- In some instances the main circuit board may be at fault. If the heater does not operate, and you have multiple dispensers, check the main circuit board by installing a heater from an identical machine with a heater in known working condition to see if it heats.
When replacing the heater, clean the plate that snaps under the heater of all tape debris. Make sure the shear guide rollers are cleaned and reinstalled. Replace the shear guide rollers if the holes are oblong or the rollers have flat spots.
Every 6 months lift the heater and scrape any build up of adhesive off the underside of the heater using a window scraper. Adhesive buildup may cause the tape to jam.
If your machine is the BP555eSA you will also need to transfer the tape sensor. Carefully remove it with a flat head screw driver, and cut the zip ties.
Compatibility
This genuine-style replacement top heater assembly is designed for use with Better Pack 555e series water-activated tape dispensers, including common BP555e models used in shipping and packing stations. It mounts in the top heater position above the tape path and works with standard BP555e moistening and heater components outlined in the factory manual.
If you are not sure this is the correct heater for your machine, check your model and serial number on the nameplate or contact Pro Pack Solutions for assistance before ordering.
Why Order Your Heater From Pro Pack Solutions
- Focused on Better Pack parts and support for BP555e dispensers.
- Can help you troubleshoot poor tape adhesion, moisture, and heater issues.
- Stock multiple related parts (brush assemblies, lower heater plates, tune-up kits) so you can service the machine in one shot.
Having problems repairing your tape dispensers? Check out our service options - click here. Pack it up, include contact information or fill out our Service Ticket, and send it in for a free repair estimate.
Upgrade your sealing performance and reduce rework on your packing line—order the E555-007-01 Top Heater Assembly for your Better Pack 555e today.
